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Key points for film application process management

Key Process Control Points for Film Lamination
ProcessKey Management Points
Dry Film Storage• Storage environment: Indoor, dry, and cool, protected from direct light.
   (Temperature and humidity: record data.)
• Recommended conditions: 5–20°C, ≤60% RH (at 20°C)
• During storage, keep the dry film rolls placed horizontally.
• Dry film should be used under yellow light or equivalent safe lighting.
Lamination• Operating environment: 23 ± 2°C, 60 ± 10% RH, cleanliness ≤10,000 (cleanroom)
• Substrate surface temperature before lamination: 40–60°C
• Lamination roller temperature: 110 ± 10°C; roller pressure: 0.3–0.5 MPa
• Lamination speed: 2–3 m/min
• Lamination roller replacement frequency: 4 times/year.
   (Pay attention to uneven roller pressure, rubber aging, scratches, deformation, and other conditions.)
• Use pressure-sensitive paper to check pressure uniformity.
   Replace the roller immediately if the pressure is uneven.
• Clean the areas around the laminating roller and cutting blade once per shift.
Post-Lamination Management• Standing time: 5 minutes–4 days (23 ± 2°C, under yellow light)
• After lamination, the substrate must be placed vertically.